Gentle Short Path Distillation: Revolutionizing Food Processing with Chemtech Service Inc.

Efficiency and quality are paramount in the ever-evolving industry of food processing. Chemtech Service Inc., a leader in the distillation technology sector, is pioneering the way with its Gentle Short Path Distillation (SPD) equipment. This state-of-the-art technology is specifically designed to cater to a wide range of food products, from fatty acids and their derivatives to butter, ensuring high-quality output while maintaining the nutritional integrity of the processed items.

A Closer Look at Short Path Distillation

Short Path Distillation (SPD) is a technique widely used for purifying and concentrating delicate compounds that are sensitive to heat. SPD emphasizes the ability to process heat-sensitive materials gently, minimizing thermal degradation. This is particularly important in the food industry, where preserving the nutritional and sensory qualities of products is crucial.

Chemtech Service Inc.’s SPD equipment, the KD-Series of distillers, operates under reduced pressure, which lowers the boiling points of the substances being distilled. This means that the products can be concentrated or purified at temperatures much lower than their normal boiling points, significantly reducing the risk of thermal degradation.

Key Applications in Food Processing

The versatility of high vacuum distillation equipment makes it an invaluable asset across various segments of the food industry. Let’s delve into some of its key applications:

Fatty Acids and Their Derivatives

Fatty acids and their derivatives, including dimeric fatty acids, are essential components in food and nutritional supplements. Short path technology efficiently purifies these compounds, removing unwanted impurities and concentrating valuable components, enhancing their nutritional value and usability.

Fish and Seed Oils

The delicate omega-3 fatty acids found in fish and seed oils are highly susceptible to oxidation and degradation. SPD technology ensures that these beneficial compounds are gently distilled, preserving their health benefits and extending shelf life.

Monoglycerides and Diglycerides

As emulsifiers, monoglycerides and diglycerides play a crucial role in the texture and stability of many food products. SPD allows for the precise distillation of these compounds, ensuring purity and consistency in food formulations.

Tocopherols

Tocopherols, natural antioxidants found in various seeds and nuts, are vital for extending the shelf life of food products and preserving their nutritional value. SPD technology facilitates the concentration and purification of tocopherols, making them more effective as food additives.

Grains and Butter

Even solid food items like grains and butter can benefit from SPD technology. For grains, it can help in the removal of unwanted volatile compounds, enhancing flavor and quality. Butter, on the other hand, can be refined to remove impurities and concentrate flavor profiles.

Benefits of Using Gentle SPD Equipment

The implementation of Gentle SPD technology in food processing offers numerous benefits:

Quality Preservation: By operating at lower temperatures, SPD ensures that the nutritional and sensory qualities of food products are preserved.
Efficiency: SPD equipment is designed for high throughput, making the distillation process more efficient and cost-effective.
Versatility: This technology can be applied to a wide range of food products, from oils and fats to solid items like grains, showcasing its adaptability to different processing needs.
Environmental Sustainability: Reduced energy consumption and minimal waste production make SPD an eco-friendly option for the food industry.

Chemtech’s Distillation Equipment for Food Products

At Chemtech, we have a massive inventory of Gentle Short Path Distillation equipment designed for specific needs including the processing of food products. Browse our selection including our mini units, KDL series, KD series, and KDT series. With flow-rates from 0.5 L/Hr to 150.0 L/Hr, we have capabilities to meet the demands of a wide variety of industries.

Ready to Revolutionize Your Food processing?

Chemtech Service Inc.’s Short Path Distillation equipment is setting new standards in the food processing industry. By combining efficiency with the gentle handling of sensitive compounds, SPD technology is helping manufacturers maintain the highest quality standards while pushing the boundaries of innovation and sustainability. Whether it’s enhancing the nutritional profile of fatty acids or extending the shelf life of fish oils, SPD is proving to be an indispensable tool in the modern food processing landscape.

Contact our team today, or learn more about our distillation units here to get started.

3- Stage KD-75 Product Spotlight

The described system is a comprehensive and advanced distillation setup designed for high-efficiency processing in various industrial applications. It features an impressive support frame system made from 304 stainless steel, ensuring durability and stability, with dimensions of 496 inches in length, 54 inches in width, and 135 inches in height. The feed system includes a 600-liter hot oil heated feed tank accompanied by a gear pump feed metering system and hot oil traced lines for both feed and transfer, optimizing the consistency and reliability of material flow.

Evaporator

At the heart of the system, the evaporator is constructed from 316 stainless steel, offering excellent corrosion resistance and a 0.75 square meter surface area for effective distillation, with an estimated process rate of 50 liters per hour. The system’s efficiency is further enhanced by various circulators, including a 24kW feed circulator and three 48kW evaporator circulators, all capable of operating between 25-250°C, alongside a residue circulator, two condenser circulators, and a cold trap circulator, covering a wide range of temperature control needs.

Sample Collection

Sample collection is facilitated by hot oil heated gear pumps and includes three 2L cold trap receiving flasks for effective condensate management. The vacuum system features three backing rotary vane pumps, three roots blowers, and two turbomolecular pumps, ensuring a high-performance vacuum environment for the distillation process.

Control System

The control system is designed with safety and efficiency in mind, including a UL 508 rated electrical control cabinet and an optional PLC system for advanced control and monitoring. Additionally, the system comes with miscellaneous benefits such as installation and training, GMP compliance documentation, and a 3-stage KD-75 data sheet, making it a comprehensive solution for industries requiring high-quality distillation processes. Get yours today! Contact our team of professionals for more information and pricing.

Tags: food processing, food processing equipment, gentle short path distillation, short path distillation, SPD